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A sandwich-structured composite is a special class of composite material, fabricated by bonding two thin but rigid skins to a lightweight, thick core. The core is typically of low strength; however, its thickness provides the sandwich with high bending stiffness and low overall density.
Foam structures, both open and closed cell, such as polyvinyl chloride (PVC), polyurethane, polyethylene, or polystyrene foams, balsa wood, syntactic foams, and panels are common core materials. In some cases, the honeycomb structure is filled with other foams for added strength. Open and closed-cell metal foams are also used as core materials.
Thermoplastic laminates of glass or carbon fiber reinforcement, or thermoset polymers (unsaturated polyesters, epoxy resins, ...) are widely used as skin materials.
The core is bonded to the skin with a specialized adhesive.
SphereCel PrintBlock is a non-woven core material which is used as a print-through protection media in closed molding applications.Manufactured by embedding thermoplastic microspheres into fibreglass fibres and microperforated. During the impregnation phase, the micro-perforations will close up, resulting in uniform layer, which absobs reinforcement...
SphereCel HX 2 mm is a non-woven core material, compatible with all regular types of resins, including polyester, vinyl ester, phenolic and epoxi.
It is the cost effective solution for closed mold processes, infusion, LRTM, RTM, compression molding.
Core material made of polyester tissue voluminised with thermoplastic microballoons. Easy to drape to curved surfaces is compatible with most of the thermosetting resins: polyester, vinyl ester, urethane-acrylate and epoxy.
A fabric made of E-glass fibres which is volumised by embedding thermoplastic microspheres. Due to good drapeability, low resin absorption and high stability characteristics, while being lightweight at the same time, it is pre-eminently suitable for high-tech GRP products, also in combination with carbon and aramid fibres.
CORECORK is a natural and sustainable core material, compatible with existing sandwich core applications offering excellent FST (fire, smoke and toxicity) properties with good mechanical and processing characteristics. Very good impact resistance.
CORECORK is a natural and sustainable core material, compatible with existing sandwich core applications offering excellent FST (fire, smoke and toxicity) properties with good mechanical and processing characteristics.
This core material with internal flow medium was developed to meet highest demands in RTM and VIP processes. It is characterized by excellent flow properties. The internal flow medium saves vacuum consumables and waste.
CORECORK is a natural and sustainable core material, compatible with existing sandwich core applications offering excellent FST (fire, smoke and toxicity) properties with good mechanical and processing characteristics. Very good impact resistance.
Lantor Soric XF is a general purpose non woven core material. Is a pressure stable polyester nonwoven and compatible with all regular types of resins, including polyester, vinylester, phenolic and epoxy.
MILLIFOAM® KER80GR is a closed-cell, rigid polymer foam based on polyethylenterephthalat (PET) chemistry. It is the foam of choice for structural core materials with stable properties and improved resin uptake performance. It allows to comply with the wind energy aim to reduce footprint and reinforce overall goals of waste reduction.
MILLIFOAM® ARX100T10 is a closed-cell, thermoplastic and recycable rigid foam based on polyethylenterephthalat (PET) chemistry. Due to its high mechanical properties and an outstanding price/performance ratio, it is suited for high volume applications of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated...
MILLIFOAM® ARX100T10 is a closed-cell, thermoplastic and recycable rigid foam based on polyethylenterephthalat (PET) chemistry. Due to its high mechanical properties and an outstanding price/performance ratio, it is suited for high volume applications of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated...
This core material with internal flow medium was developed to meet highest demands in RTM and VIP processes. It is characterized by excellent flow properties. The internal flow medium saves vacuum consumables and waste.
SphereCel SBF 6 mm is a non-woven core material, compatible with all regular types of resins, including polyester, vinyl ester, phenolic and epoxi.
It is the cost effective solution for open mold processes.
Balsa is a high quality organic core material made from end grain balsa wood. The end grain, micro honeycomb structure offers exceptional shear and compressive strength. In addition Balsa offers good fatigue properties, high thermal and sound insulation and low FST (fire, smoke & toxicity) properties. Balsa is best suited for dynamic structures where...
MILLIFOAM® KER80GR is a closed-cell, rigid polymer foam based on polyethylenterephthalat (PET) chemistry. It is the foam of choice for structural core materials with stable properties and improved resin uptake performance. It allows to comply with the wind energy aim to reduce footprint and reinforce overall goals of waste reduction.
MILLIFOAM® DIV80H is a closed-cell, rigid polymer foam based on polyvinylchloride (PVC) chemistry. It offers excellent mechanical properties to low weight and is ideal for applications subjected to fatigue, slamming or impact loads. It is the foam of choice for marine, land transportation, wind energy, civil infrastructure and general indrustrial markets.
MILLIFOAM® DIV80H is a closed-cell, rigid polymer foam based on polyvinylchloride (PVC) chemistry. It offers excellent mechanical properties to low weight and is ideal for applications subjected to fatigue, slamming or impact loads. It is the foam of choice for marine, land transportation, wind energy, civil infrastructure and general indrustrial markets.
Core Material manufactured with polyester fabrics which is voluminizado by the embedded microspheres thermoplastic. Very elastic and formable when it is impregnated by the resin. Comparable to núcleoos as Coremat, U-PicaMat, etc
H080.03SGP is a 80 kg/m3 density infusion PVC foam ideal for the manufacturing of sandwich laminates made by vacuum infusion process. It is compatible with all kind of thermosetting resins.
ProBalsa is a high quality organic core material made from end grain balsa wood. The end grain, micro honeycomb structure offers exceptional shear and compressive strength. Sheet Density (ASTM C 271): 155 kg/m3.
Sphere.core SBC IP is a pre-compressed, stitch-bonded glass fibre material which is volumised through embedded thermoplastic microspheres. Sphere.core SBC IP is amended with an additional polypropylene core (flow medium). Rcommended for infusion and injection (RTM or RTM light).